Forensic Mechanical Engineer – Failure Analysis & Accident Reconstruction
📍 Penns Park, PA (or EST OR CST Time Zone)
ACTAR or PE Required
Full-Time • Remote

📍 Penns Park, PA | Greater Philadelphia Area
⚙️ Mechanical Failure Analysis | Accident Reconstruction | Forensic Investigations
🎓 M.S. Preferred | B.S. Considered
📋 P.E. Preferred | E.I./E.I.T. Candidates Considered
💰 Competitive Compensation Based on Experience
🎁 Full-Time | Salaried | Benefits
About the Company
Our client is a nationally recognized forensic engineering, scientific, and technical consulting firm with decades of experience assisting clients with complex engineering investigations and litigation matters.
Their multidisciplinary team includes engineers, scientists, biomechanical experts, and other technical specialists providing forensic engineering, expert witness testimony, biomechanics and human performance, research, testing, and evaluation services.
The firm works with insurance companies, law firms, government agencies, corporate safety departments, claims professionals, and risk management teams throughout the United States.
They are currently seeking a Forensic Mechanical Engineer to join their team, with a focus on both mechanical failure analysis and Accident Reconstruction.
The preferred location is Penns Park, Pennsylvania, in the Greater Philadelphia area; however, alternative locations may be considered based on the candidate's qualifications and forensic experience.
What You’ll Be Doing
Investigate and analyze failures involving a wide variety of mechanical systems and equipment
Conduct forensic investigations involving industrial machinery, consumer products, HVAC equipment, construction equipment, workplace safety, and general safety issues
Investigate and reconstruct passenger and commercial motor vehicle collisions
Perform vehicle, site, equipment, and evidence inspections
Utilize advanced 3D scanning technology and forensic software during investigations
Conduct testing and collect physical and technical data needed to evaluate failures and accidents
Analyze equipment and component failures to determine cause and contributing factors
Evaluate mechanical systems, machinery, products, and safety equipment
Design and build test fixtures when needed to evaluate cases and claims
Perform testing and evaluation of equipment and hardware
Apply mechanical engineering principles to develop technically sound and defensible conclusions
Prepare clear and comprehensive technical reports documenting findings
Communicate technical conclusions to attorneys, insurance professionals, clients, and other stakeholders
Provide expert testimony in depositions and trials when required
Prepare and deliver technical and educational presentations to clients and professional organizations
Continue developing technical expertise through continuing education, research, technical publications, and professional involvement
What You Bring
Master's degree in Mechanical Engineering or a related engineering field preferred; Bachelor's degree may be considered
Strong mechanical engineering background
Professional Engineer (P.E.) licensure in one or more states preferred
E.I./E.I.T. candidates may also be considered
Interest and/or experience in forensic engineering, mechanical failure analysis, Accident Reconstruction, or a related field
Ability to investigate complex mechanical failures and apply engineering principles to determine causation
Interest in working within a litigation and forensic consulting environment
Strong analytical and problem-solving abilities
Excellent written and verbal communication skills
Ability to clearly communicate technical findings to both technical and non-technical audiences
Ability to independently manage investigations and deadlines while collaborating with a multidisciplinary forensic team
Willingness to develop as a consulting and testifying expert
Preferred Technical Experience
Experience or knowledge in one or more of the following areas is particularly valuable:
Mechanical failure analysis
Accident Reconstruction
Industrial machinery and equipment
Consumer products
HVAC systems and equipment
Construction equipment
Machine guarding
Equipment operation and safety
Workplace safety
Ladders and scaffolding
Safety equipment
Product and equipment failures
Vehicle and collision investigations
3D scanning and evidence documentation
Testing and evaluation of mechanical hardware
A background involving safety equipment, machinery, consumer products, construction equipment, or workplace safety is particularly helpful for this position.
Expert Witness & Litigation Experience
This position provides the opportunity to work directly within the forensic engineering and litigation environment.
The selected engineer will evaluate cases and claims, conduct independent investigations, develop technically supported opinions, and prepare reports documenting their findings.
Prior deposition or trial testimony experience is preferred but not required. Candidates who have the technical expertise and communication skills necessary to develop into an expert witness may also be considered.
Compensation & Benefits
💰 Competitive base compensation based on experience, credentials, and level of forensic expertise
🎓 Advanced education, professional licensure, and relevant forensic experience will be considered when determining compensation
🏥 Comprehensive employee benefits
💼 Full-time, salaried employment
📚 Continuing education and professional development opportunities
📈 Long-term career growth within an established national forensic organization
Why Join This Team?
Join an established forensic organization with a national reputation and decades of experience
Work on a unique combination of mechanical failure analysis and Accident Reconstruction
Investigate real-world failures involving machinery, products, vehicles, equipment, construction, and workplace safety
Work alongside experienced engineers, scientists, biomechanical experts, and other technical specialists
Gain hands-on experience with inspections, testing, 3D scanning, and evidence analysis
Design and build testing solutions to help answer complex engineering questions
Develop or expand your experience as a forensic consulting and testifying expert
Work with a diverse national client base including law firms, insurance companies, government agencies, and corporate clients
Continue developing your technical expertise through education, research, presentations, and professional involvement
Build a long-term career within a growing national forensic engineering and scientific consulting organization
Location
The preferred location for this opportunity is Penns Park, Pennsylvania, located in Bucks County within the Greater Philadelphia area.
However, the firm is focused on identifying the right technical and forensic expertise, and alternative locations may be considered based on candidate qualifications and experience.
Interested, but not ready to apply?
Not actively looking or simply want to learn more about the opportunity before submitting your resume?
Have a confidential conversation with Natalie.
No pressure. No obligation. Just a conversation to learn more about the opportunity and whether it could be the right fit.
